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Phugo Footwear
Direct-Injection Lines Active • Kumbalgodu Hub, Bangalore

Manufactured
At Industrial Scale.

Production Sectors • 4 Core Divisions
Factory Mold Directory • 22 Active Sets

Production
Collections.

Direct-injection footwear engineered for high-turnover retail distribution across 28 states. Grouped by specialized production divisions with custom upper colorways and branded insoles.
Kids Division • Play & Sports

Kids Footwear Collection

High-flexibility EVA clogs, dual-density adventure sandals, and lightweight athletic runners engineered for active youth playgrounds and rough Indian daily wear.

14 Active Kids Molds • 36 Pairs/Carton
b-10 Phugo Model B-10 in Red

b-10

Red

Youth multi-activity athletic trainer with high-abrasion direct-injection sole and 9 colorways.

Sizes: 5x10, 11x13, 1x3
p-25 Phugo Model P-25 in Navy Blue/Yellow

p-25

Navy Blue/Yellow

Flagship youth runner engineered with dual-density direct injection sole and heel lock support.

Sizes: 5x10
phg Phugo Model PHG in Black/Red

phg

Black/Red

High-durability all-terrain training shoe with multi-directional traction lugs and reinforced upper.

Sizes: 5x10, 11x1, 2x5
spyderman Phugo Model SPYDERMAN in Grey/Orange

spyderman

Grey/Orange

Lightweight youth active collection featuring reinforced toe wrap and breathable mesh lining.

Sizes: 15x19
butterfly Phugo Model BUTTERFLY in Red

butterfly

Red

Flexible lightweight slip-on for girls featuring cushioned footbed and breathable mesh upper.

Sizes: 4x8
chinu Phugo Model CHINU in Navy Blue

chinu

Navy Blue

Casual youth sneaker with cushioned insole, flexible outsole, and contrast lateral styling.

Sizes: 15x19
chuchu Phugo Model CHUCHU in Black/Orange

chuchu

Black/Orange

Toddler first-step shoe with ultra-flexible sole, wide toe box, and soft inner lining.

Sizes: 15x19
fly-2 Phugo Model FLY-2 in Navy Blue

fly-2

Navy Blue

Everyday sports runner with high-rebound cushioned midsole and abrasion-resistant tread.

Sizes: 5x10, 11x1, 2x5
fly-6 Phugo Model FLY-6 in Red/Black

fly-6

Red/Black

Performance youth sports sneaker with dual-tone molded outsole and reinforced lace system.

Sizes: 15x10, 11x1, 2x5
bolt Phugo Model BOLT in Black/Green

bolt

Black/Green

High-speed lifestyle runner with lateral support overlays and cushioned heel counter.

Sizes: 5x10
cocomelon Phugo Model COCOMELON in Navy Blue/Yellow

cocomelon

Navy Blue/Yellow

Soft molded toddler slip-on with cushioned collar and easy slip-in heel loop.

Sizes: 6x11
air Phugo Model AIR in Blue

air

Blue

Cushioned air-channel sports shoe with impact absorption and lightweight construction.

Sizes: 5x10
gymzoon Phugo Model GYMZOON in Blue

gymzoon

Blue

Indoor/outdoor training sneaker with high-grip sole and breathable athletic knit upper.

Sizes: 5x10
jordan Phugo Model JORDAN in Red/Black/White

jordan

Red/Black/White

High-top basketball-inspired youth sneaker with padded ankle collar and pivot-point sole.

Sizes: 5x10
Men & Women

Adults Footwear Collection

Direct-injection ergonomic comfort soles, breathable walking slip-ons, and durable daily wear engineered for men and women retail distribution.

5 Active Adult Molds • Men & Women
Women's Collection
Size: 5x9
Phugo Model LADY in Blue

lady

Blue

Women's everyday walking shoe with ergonomic arch support and lightweight injection sole.

Women's Collection
Size: 4x7, 8x9
Phugo Model BELLY in Black

belly

Black

Women's flexible comfort slip-on with non-slip sole and cushioned insole lining.

Women's Collection
Size: 5x9
Phugo Model SOFTY in Black

softy

Black

Women's ultra-cushioned lifestyle shoe designed for extended standing and walking comfort.

Women's Collection
Size: 5x9
Phugo Model ALEXA in Navy Blue

alexa

Navy Blue

Women's contemporary sneaker with breathable woven upper and flexible shock-absorbing sole.

Men's Collection
Size: 7x10
Phugo Model P-9 in Black

p-9

Black

Men's heavy-duty daily comfort shoe with high-durability direct-injection sole and classic profile.

School Shoes

School Footwear Essentials

Approved institutional uniform footwear: scuff-resistant formal black shoes, white and navy PT trainers, and durable daily school sandals.

4 Approved School Molds • Uniform Certified
School Essential
Size: 5x10, 11x13, 1x3
Phugo Model ZOOM in Tan

zoom

Tan

Classic comfort sneaker with flexible sole bonding, cushioned collar, and arch stabilization.

School Essential
Size: 5x10
Phugo Model BOOT in Light Tan

boot

Light Tan

Rugged high-traction outdoor boot with deep cleat lugs, waterproof sole bond, and ankle padding.

School Essential
Size: 5x10, 11x1, 2x5
Phugo Model FLY-1 in Navy Blue

fly-1

Navy Blue

Streamlined lightweight athletic runner with breathable upper and direct-injected sole.

School Essential
Size: 5x10, 11x1, 2x5
Phugo Model PHG in Black/Red

phg

Black/Red

High-durability all-terrain training shoe with multi-directional traction lugs and reinforced upper.

Safety & Utility

Utility & Safety Line

Engineered for industrial environments, rough terrain, and demanding utility. Features deep cleat lug outsoles and heavy-duty direct-injection bonding.

2 Heavy-Duty Molds • Safety Grade
Safety Boot
Size: 5x10
Phugo Model BOOT in Light Tan

boot

Light Tan

Rugged high-traction outdoor boot with deep cleat lugs, waterproof sole bond, and ankle padding.

Utility Workwear
Size: 7x10
Phugo Model P-9 in Black

p-9

Black

Men's heavy-duty daily comfort shoe with high-durability direct-injection sole and classic profile.

Bangalore Manufacturing Facility • Ravi Industries

Industrial Plant.
29+ Years Tooling.

Kumbalgodu Industrial Area, Mysore Road, Bangalore 560074

Established in 1996, Phugo Footwear operates as a dedicated high-volume production facility under Ravi Industries. We eliminate middlemen by running high-pressure direct injection machinery that turns raw polymer compounds into finished, boxed wholesale stock.

Our Bangalore facility combines compounding, automated upper fabrication, rotary sole injection, and strict pull-test verification under one roof. We guarantee stock stability and direct factory margins for state-level stockists and retail networks across India.

8,000+
Daily Pairs
29+
Years Tooling
28
States Supplied
TECH-01 Pull Strength: > 4.5 N/mm

Rotary Direct-Injection Sole Molding

Automated high-pressure injection fuses molten compound directly into the upper matrix. Completely eliminates adhesive layers, organic solvent emissions, and delamination failures in retail circulation.

TECH-02 Tooling Sets: 22 Active Molds

In-House Mold Engineering & Tooling

Continuous development of anatomical lasts across 22 production sets. Engineered for balanced foot support, impact attenuation, and durable ground grip for athletic, school, and daily use.

TECH-03 Packaging: 24 / 36 / 48 Pairs/Carton

Master Carton Packing & Pallet Logistics

Standardized 24, 36, and 48-pair heavy-duty corrugated cartons with uniform size ratios and external barcode labeling. Direct access to interstate transport carriers on Bangalore's Mysore Road corridor.

TECH-04 Endurance: 100,000+ Flex Cycles

Compound Purity & Dynamic Flex Testing

Formulated using virgin polymer blends tested to withstand over 100,000 flex cycles at sub-ambient temperatures without cracking or sole degradation.

Institutional & Wholesale On-Site Plant Inspections

We welcome commercial purchasing directors and state distributor principals to inspect our Kumbalgodu injection lines.

Schedule Plant Tour
Distributor Partnership Model

Engineered For Margin & Continuity.

Footwear distribution breaks down when factories miss delivery dates or deliver delaminating soles. We built Phugo around two non-negotiables: absolute production consistency and protective wholesale distributor margins.

01 Throughput: 8,000+ Pairs / 24 Hours

8,000+ Daily Pairs Eliminates Stockouts

Regional distribution hinges on stock availability during festival surges and school reopenings. Our automated injection lines buffer your warehouse against seasonal inventory starvation.

02 Chemistry: Direct Fusion • No Adhesives

Zero-Glue Direct Injection Sole Bonding

Solvent adhesives break down in Indian heat and humidity. Rotary injection fuses the molten sole directly into upper fibers, bringing retail delamination return rates to near-zero.

03 Pricing: Tiered Wholesale Volume Rates

Protected Factory-Direct Distributor Margins

Cut out secondary wholesalers and procurement brokers. Direct factory invoices allow state and regional distributors to maintain healthy, resilient retail operating margins.

04 Carton Packs: 24 / 36 / 48 Pairs

Standardized Master Carton Sizing

Footwear arrives packed in heavy-duty 24, 36, or 48-pair corrugated shipping cartons with consistent size distribution curves and exterior barcode labeling for immediate warehouse intake.

05 Dispatch Hub: Mysore Road Corridor, Bangalore

Direct Interstate Freight Corridor

Located on the Bangalore-Mysore arterial highway, we maintain daily dispatch integration with major pan-India logistics carriers, serving Tier-1 to Tier-3 markets nationwide.

06 Capability: Custom Tooling & Private Label

In-House OEM & White-Label Tooling

For institutional bulk buyers and regional footwear chains, we provide custom insole brand stamping, customized colorways, and proprietary packaging box runs.

Factory Direct Procurement

Ready For High Volume Supply?

Join our network of regional wholesale distributors and retail store chains across India. Direct factory invoices, certified pull-test durability, and reliable dispatch from Bangalore.

PLANT: RAVI INDUSTRIES • KUMBALGODU, BANGALORE CAPACITY: 8,000+ PAIRS / 24H DISPATCH: PAN-INDIA FREIGHT